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Tube Filling Machine :

Semi-Automatic Eight Station Aluminium Tube filling, Crimping & Batch Coding Machine:
DESCRIPTION:

The tube filling, crimping and coding machine is sturdy compact in design and simple in operation. It consists of an aluminium-rotating disc with interchangeable tube holding sockets for different tube sizes.

The filling station is made of SS Block, fitted with pneumatic device to control tailing. No tube no fill process switches. (Electronic counter provided if required, not included in basic machine).

SS plain hopper of 25 kg. Capacity. Non-teturn value fitted below the SS main filling block, Volume tracks for fine adjustments and weight accuracy. (Jacketed hopper along with stirrer provided optional.)

ELECTRICAL:

1 HP motor, 440 V., 1440 rpm. 3 phase AC motor, Gearbox of 30:1 ratio.
Electrical panel box with circuit breakers. No tube no fill process switch.

FUNCTIONS OF THE EIGHT STATIONS:

The 1st and 2nd stations are for feeding of the tubes, 3rd station is for vacuum cleaning (enables to remove dust particles from the tube, NOT INCLUDED IN BASIC MACHINE.) 4th station is for no tube no fill processing, 5th station is for filling, 6th station is for crimping, 7th station is for batch coding (1set batch coding set provided with the machine), 8th station for automatic ejection of filled tubes.

Automatic Twelve Station Laminated Tube Filling & Sealing Machine:
DESCRIPTION:

The machine is sturdy, compact in design and simple in operation. It consists of a rotating disc with interchangeable tube holding sockets of different tube sizes. The filling syringe pump along with SS filling block is fitted with non return value Festoon make along with flow control value to prevent tailing of the material. No tube no fill process switch at the filling station puts the filling on only if the tube is sensed preventing the spillage of materials.

SS plain hopper for of 25 kg. Capacity. There are volume track for setting fine value adjustment and accuracy. (Jacketed hopper along with stirrer provided optional). Tube loading station for automatic loading of tubes section operated pneumatically for convenience of interchangeability of tubes.

Tube orientation for proper face sensing and orienting of the loaded tubes. Sensing unit provided with a range and color metering unit for sensing different colors at different distances.

The hot air blower tool is fitted on aluminium brackets, one hot air blowing nozzle is provided according the tube sizes along with the basic machine. (Interchangeable hot air blowing nozzles for different tubes provided optional).

The sealing of the tubes is done pneumatically, there are metal jaws for sealing the tubes. The trimmer is also pneumatical operated for trimming the access portion of the sealed tubes. (Batch coding provided in the sealing station, one set types provided with basic machine).

The tubes are automatically ejected. The machine is covered with SS 304 Q steel. The contact parts if required can be provided in SS 316 Q.

ELECTRICAL EQUIPMENTS:

1 HP motor, 1440 rpm, Hindustan make, 30:1 ratio gear box Elecon make. 1.5 Kw heater(liester). ½ HP vacuum pump for tube loading station. Complete panel with circuit breakers.

FUNCTIONS OF THE TWELVE STATIONS:

The 1st station for loading of tubes & 2nd station are for orientation, the 3rd station is for vacuum cleaning (not provided with the basis machine), 5th station is for filling, 7th station is for hot air blowing, 8th station is for sealing 10th station is for trimming the sealed tubes, and the 12th station is for automatic ejection. (Stations not mentioned are left free) Speed : 30 to 35 tubes per minute.

SPEED:

BM ATF-1 30 – 35 tubes per minute
BM ATF-2 60 – 68 tubes per minute
BM LSAF 50 – 60 tubes per minute
BM LAF 60 tubes per minute
 
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